Showing posts with label Artist & Builder. Show all posts
Showing posts with label Artist & Builder. Show all posts

Saturday, January 12, 2019

Porch Repair


Porch railing repair can get expensive fast. Add that cost to the other job that is likely, porch painting, and it may become downright prohibitive! Fortunately, with a few simple products, you can fix your rotten spindles, and even those expensive cedar top rails, without too much skill or effort.

Older porches are often made out of western red cedar -a naturally warp and rot resistant (never rot proof) wood grown in North America. This is a good choice of material, yet many porch railings are constructed by quick moving builders who do not take the extra time to make the little adjustments that will allow rain, snow melt, and dew to drain properly.

Water standing for any period of time on paint and wood will lead to the eventual decomposition of both materials. The railing repaired in this post is about twenty years old, just about the amount of time I would expect above ground, western red cedar to last when not draining properly.


house porch railing repair rot fix
The porch being repaired
This house has been undergoing many exterior repairs, including new doors, sill rot repairs, window rot repairs, replacement decking, new stairways, and a new paint job. Some of these repairs were necessitated by the simple non-adherence to good sense carpentry, some are from manufacturer defects (windows), and others simple time and weather. Below I will go over techniques for repairing the top accent rail seen on this house. These same techniques can be used to address rotted top rails and even windows!


rotted spindle, rotted porch railing, rot fix porch painting
The lower portion of a porch railing is where much of the decay can be found.
Wood placed against wood will hold moisture and eventually decay, even when painted. In fact, the rotting wood will undermine the surface coating leading you to notice the rot. Rotted wood is soft, sometimes crumbly, sometimes green with algae, and sometimes even releases moisture when pressed. This is quite likely to happen where the spindles meet the bottom rail, particularly at porch corners where they receive rain from two sides. A spindle's end grain will wick moisture up into the wood.


rotted spindle, rotted porch railing, rot fix porch painting
End of the porch bottom rail
Another prime spot for decay is the bottom rail, particularly at the porch corners. Water running down the porch corner posts and spindles attached to it collects at the bottom rail. The rail's end grain wicks moisture into the rail and the spindle also wicks moisture up into itself, holding it against the bottom rail. This double whammy of moisture will rot the bottom rail from the side and the top!



Accent rails and spindles at the top of the porch
Accents at the top front of a porch tend to not rot -they don't see much rain, but side accents see sun and rain on the south side and on the north side, may never dry out for lack of sun. These two sets of conditions lead to rot! Although many are familiar with shady, damp north side of a house, some people are surprised to hear that a full day of sun can lead to decay as well.



rotted spindle, rotted porch railing, rot fix porch painting fixing the porch
Accent rails that have been repaired, primed, and are awaiting their new spindles
For this tutorial I will show you how to fix the porch railing using the accent rails as an example. The process for fixing the lower railing is exactly the same, only with longer spindles.

The first step, of course, is to take your accent rails down. They are typically installed with phillips head screws above and possibly finish nails or phillips screws into the porch posts. These should be fairly easy to remove. If nails are used, or screws spin but do not come out, you can use a pry bar -but this may do some damage. Its better to use a tool like the one shown below.



porch railing repair rot fix fein tool
Feintool Multimaster
The Feintool Multimaster is my home repair go to powertool. If you do any home repair, this tool is a must have. There are lower cost brands, of course, but I trust the Feintool. You can use the metal-cutting blade shown below to slice through soft nails and even hard screws. Be aware that the hard screws will wear your blades much faster than nails.


porch railing repair rot fix fein tool bimetal blade
BiMetal Blade. You can use it on wood, but it is designed for metal cutting.
The only drawback to a Feintool Multimaster, or any oscillating tool, is the cost of blades. Buy them in bulk to save a few dollars, protect them in your kit, and use them wisely to save on wear and tear.



rotted spindle, rotted porch railing, rot fix porch painting
The lower portion of a porch railing is where much of the decay can be found.
Once you have the railings down you can take them apart. If they are really rotten, it will be easy to separate the spindles from the bottom rail -typically attached with 16-18 gauge brad nails applied with a pneumatic nail gun. These nails are soft and flexible. To protect the bottom rail, you can use the oscillating cutter to slice through these brads. 

The top board, typically a 2x4, is usually connected to the spindles with phillips head screws. These should be easily removed with a cordless drill and phillips bit. I do not expect the top board to need to be replaced. The bottom rail, a more expensive milled piece of cedar should be saved if it is not too far gone. I'll show you how to fix it, below.



Feintool Sanding Pad Porch Railing repair rot fix
Feintool Multimaster oscillating tool with sanding pad attachment.
I go to my Feintool Multimaster and sanding pad attachment to quickly remove loose paint on any railing pieces I plan to re-use. The sanding pads come in boxes of 50 in all grits. I use 60, 80, or 120 grit to remove paint on these pieces. These Velcro attached pads are relatively long lived, but their most valuable feature is the ability to rotate the pad to help with difficult corners.


spindles Menards western red cedar precut wood
Basic spindles are cut lengths of 2x2 cedar. Typically these are surfaced, meaning smooth, and are actually 1.5x1.5 inches
I aim to replace all of the spindles, rotten or not. Why? Because the spindle is the lowest cost piece of the railing and, at only 6.5 inches or so, they allow me to get several spindles out of one piece of 2x2 western red cedar. You can buy 8 foot lengths of 2x2 cedar at your local box store or lumber yard, but it may be even easier to find pre-cut western red cedar spindles of 36-42 inches in length. Lastly, the part of the repair that ensures a longer life railing requires another 1/4 of an inch in length. So, if your spindles are in good shape, and you do not mind shortening them, you can re-use as needed. Otherwise, I recommend purchasing a few new lengths of 2x2 western red cedar.

A word about choice of wood: you may be tempted to buy treated lumber for any or all aspects of your repair project. I firmly reject treated wood, typically pine, for porch railings. Why? It simply is not stable enough. Where I was asked to use it, it has twisted, pulled screws or nails, split, and has molded on the surface where not painted. Painting it is also a problem, often requiring an adequate drying time before a coating can be applied. In that time, the drying process has twisted or warped the wood. It's simply not good for this forward facing part of your home!



Dewalt Miter Single Bevel Chop Saw
A simple, useful tool -the miter saw. You will not need a fancy one for this job.
You will need a miter saw for this repair. For spindle cutting, it does not need to be the costliest machine available. What I am using here is a 10" Dewalt single bevel miter saw, generally a solid cutting tool. You may also use the smaller 7.25-8.5 inch bladed models. This part of the repair can even be done with a hand-powered miter saw! After all, western red cedar is fairly soft and easy to cut. Your blade should be sharp and, if you cut slowly, a 40 tooth blade will work just fine.

The first task is to cut your spindles a wee bit longer than needed. If 6.5 inches is required, then cut each to 6.75 inches. This leaves room for your miter cut. This is important because it is this miter cut that will spare you the rot returning as quickly as it had the first time!



Make sure that your stop, a device that allows all cuts to be the same length, is square!
Now that you cut all your needed spindles to 6.75 inches it is time to make your final cuts. To ensure that all cuts are exactly the same length, we clamp what is called a stop to the back fence of the miter saw. This can be done on any type of power or hand miter saw. I've used a piece of 3/4 inch thick plywood that I checked for square (see picture above) and ensured that it is mounted flat to the miter saw fence and table.



Measuring accurately is important. -the blade tooth lands squarely on the 6.5 inch line.
Measure to ensure 6.5 inches from the stop to the right of the saw blade (or left, if you are working from the other side). After measuring, affix the stop with a C-clamp to hold the stop firmly in place -then measure again to make sure it didn't move. 


A combination dust mask and face shield.
Before making your cut, be safe. Wear safety glasses and a dust mask, or what I prefer -a full face  shield with lung protection. It offers better dust protection and full face projectile protection. The above is a 3M model with exchangeable filters for a variety of pollutants and a silicone seal that is remarkably comfortable given its level of protection. Honestly, I wish I bought one of these 20 years ago. Protect yourself!



chopsaw porch railing repair miter cut
Note the subtle angle, about 4 degrees from square. This little bit of work will spare your railings!
Now you are ready to move the miter position about 4 degrees away from the spindle (to the left in this example) and lock it in place (usually by turning the knob). Place a precut, 6.75 inch spindle between the stop and the blade, holding it firmly with hand closer to the stop than the blade. Get the blade up to speed and pass it slowly through the cedar spindle. Hold the saw down while it slows to a stop. This will protect the wood from tear outs and splinters while protecting you. When you raise the saw blade you will see a slight angle on your spindle. 

This angle gives the spindle a length of 6.5 inches on one side and about 6.625 inches on the other. This little bit changes everything. An eighth of an inch over the spindles' 1.5 inch width is the same slope as a 1 inch drop over 12 inch length. It is the reason the bottom rail will now drain water instead of hold it!

So is that it? It could be, or you can take rot resistance to the next level. Read on...


rot fix epoxy sealer railing woodwork repair
When applying epoxy, use a throwaway chip brush and container.
Since the accent rails (or hand rails) are disassembled, you may as well make a little extra effort before reassembly to protect the end grain that we know will wick moisture into the wood, causing rot. To do that, apply an easy to use two-part epoxy to seal the end grain. My preferred product is called Rot Fix, by System Three. 

Rot Fix is low odor, has a simple 1:2 mix ratio of hardener to resin, and has some open time -meaning it will stay liquid for a few minutes or longer in cold temps. The only complexity of two-part epoxy is measuring ratios accurately. With throw away plastic containers, you can easily mark them up for proper measure. Just remember: one part hardener to every two parts resin. Easy.


Rot Fix System Three wood repair railing repair
Why not seal the end grain of sanded (or new) bottom rails while you are mixing some epoxy? It's a good idea because any end grain can wick moisture. It's a little added protection against future rot.


System Three Rot Fix SculpWood Railing Porch repair
System Three SculpWood is a much better repair material than any box store wood fillers.
It's possible that there will be some holes in the rail bottoms, either from nails or from rot. Make sure the railing pieces are dry to the touch, then scrape out any soft, crumbly wood. It is suggested that you coat all holes with liquid Rot Fix before filling them with System Three's putty, SculpWood. You can add the putty immediately after application of the liquid epoxy. SculpWood's mixture ratio is a simple 1:1. Simply scoop the putty resin from one container and the same amount of hardener putty from the other, mix them well and use a flat tool to spread the mixture.



Rot Fix epoxy putty is easy to manipulate and even easier to mix.
This combination of epoxy liquid and putty, after proper curing, is extremely tough, grips wood with tenacity, can be sanded easily, and then be painted like any other wood. I couldn't repair my house in the woods without it! Use sandpaper sheets or bust out the Feintool and sanding pads to conquer this job quickly.

 

Make sure to pair up the right bottom rails and top boards.
If you have taken down several sections of railings, its a good idea to match lengths up to ensure the rebuild goes smoothly. Because putty work and even paint can conceal the original spindle placement, you can use the screw holes in the 2x4 top boards to space spindles. Otherwise, you can measure railing that is still mounted to the porch and take that as the basis for spindle spacing. 



railing repair rot fix
When to paint is up to you -before or after assembly. After is probably best, although fussier.
We are close to reassembly now that all our pieces are cut, epoxied, puttied, and sanded. As you can see, I have chosen to paint some pieces and not others. Because there was no fixing to be done on the 2x4 top pieces, those received primer and paint ahead of reassembly. The milled cedar pieces, or bottom rails (which are on top in this image), received epoxy on ends, holes were filled with putty, then sanded, primed, and all surfaces painted. 



Senco compressor air tank nailgun brad nails railing repair rot fix
There are many nail guns out there, but I prefer 18gauge pneumatic guns.
The bottom rail will be taking in brad nails to reattach it to the spindles. The brad holes, quite small, but visible, will get a bit of outdoor rated caulk and then paint. To accomplish this, I use a pneumatic nail gun with small compressor and tank. I've been using this Senco for at least a decade now without any issues.


The compressor and gallon tank came as a kit with the brad gun.
Carpenters know that a nail is often just a clamp holding things together while the glue dries. Glue holds a lot of things together really really well, but in outdoor carpentry, this is not usually the case. We depend on outdoor rated screws for much of our fastening, although there are instances when screws are not palatable or functional. At these times, we rely on galvanized brads.


For this project, I use one 2 inch galvanized (reduces corrosion) brad to fasten the bottom rail to the spindles. This single brad is used to hold the spindles in place before sinking the more functional, angled brad. This second brad is driven from the side of the bottom rail, upwards into the spindle to give the piece a modicum of downward resistance. These accent rails are not intended to hold much weight, although that hasn't stopped many people from hanging plants or other objects from them!


That slight angle seen where the spindle meets the bottom rail (at top, its upside down!) will help keep railings dry.
There are different routes to reassembly. The best, if fussier, solution is to assemble all three components -top rail, bottom rail, and spindles before priming and painting. Assembling first allows you to putty the brad holes, sand, then prime and paint the whole assembly. A little more time consuming, but possibly the longest lived solution because the brads used for assembly are concealed under the most paint and putty.

I haven't yet addressed how nails and screws can also lead to rot in porch railing systems. We often find some rot where brads pierce the bottom rails to attached spindles. As water accumulates on these rails where nails penetrate the the paint film, the water can travel the length of the nail, deep into the wood. Cold metal of nails or screws can also condense moisture out of the air, covering the metal with dew -inside the wood!

My solution is to angle the spindles to create a slope that reduces the accumulation of water. I add epoxy sealer to limit wicking of moisture deep into the wood. Finally, I prime and paint with a high quality, gloss paint to protect the wood from the destructive action of the sun and moisture.



Sherwin Williams porch repair paint emerald resilience
I have paint preferences, but whatever you do, do not buy the lowest cost paint.
I've been using Sherwin Williams paint for the last four years. I'm a fan of their Resilience line in satin or gloss. It's lower cost than their top of the line Emerald line and it has the same application temperatures down into the 40 degree range. What I truly like is Resilience's early wet time. The paint can collect dew after four hours of dry time. Here, in the woods of Minnesota, it gets moist at any given moment, rain seems to pop up out of nowhere, and Resilience hasn't failed me yet. 

Emerald is a good paint, but when using it on a railing project, several days of rain beginning a day after I painted, despite protection with plastic, led to a failed paint film. I will only use Emerald when I am convinced it will be warm and dry for several days or when painting exterior items removed into the shop, as with this accent rail project. 

Finally, I prefer gloss for porch railings -its tougher and I believe it is better at shedding water.

Guest Post by Artist & Builder -woodwork for the outdoors


Addendum:

Because I mentioned that it is possible to use the very same techniques on the handrail as the upper accent rail, it's useful to add a few more images of the the handrail as there are some minor differences.


 
As you can see here, there is a screw sticking up through the bottom rail of the handrail structure. This screw is used to fasten the spindles from below.  This is the opposite of the top accent rail that was covered in the above article.



The spindles on the handrail will be fastened with screws to the bottom rail -yes, the one that requires draining, Some of those screws can be seen in the above picture of the underside of the handrails bottom rail. The reason for this is twofold. The first is that brad nails would not be strong enough to resist downward pressure from things like someone's foot resting on that lower rail. The other reason is more subtle -the underside of the bottom rail is not visible so brads are not needed to conceal the fastening system.



The top of the handrail -the most expensive component, is not screwed into the spindles at all. It is brad nailed from above, diagonally into the spindles. The bottom of the upper handrail is milled as a channel. This channel accepts 2x2 spindles perfectly. It also provides outward and inward resistance to movement. Two brads are sunk as described to lock it in place -but that is about all they do. As you can see, screws are fasteners used where they are not visible, brads where visible. Brads are never used where strength is mandatory -that is unless the pieces will be glued, an unlikely practice in outdoor woodwork,



Saturday, July 8, 2017

A Prelude to the Understory



After two full seasons of intensive looking, I still find unfamiliar plants. Sometimes I photograph, sometimes I pluck a specimen (depends on the quantity). A fraction of those make it to the concentrated search for identification. Of course, identifying a plant isn't always remembering it, and that takes something more: a drawing perhaps, a meal, maybe, or some other triangulation of anchoring interactions that commits a new identity to memory.


Mosquitoes in the dark and damp woods can make any phone photographer's shot a blur. When in doubt and plenty, pluck a branch, preferably in flower. If you can get to it quickly, bring the pluckling to your computer. If you can't, photograph it on the hood of a car, and get to it later. Here, a plant that beguiled me through the garlic mustard harvest. I now know it as Canadian Wood Nettle, Laportea canadensis.



Above, a plant that must've been easier to miss across prior years in a dark woods. Now, freed from other obsessions, I saw it everywhere, understory. It's form is suggestive of both invasive species and Eastern Forest native, a counter distinction to the many invasive forbs that to a degree appear "out of place" in our woods. Awareness of such differences is both a product of experience within the Eastern Forest, but also a diminished plant blindness.

This "new" plant was challenging due to its small white or maybe green-yellow flowers, its casual umbell, and my age-induced farsightedness. The umbell, trifoliated habit, and seed tipped identification toward an anxiety-producing, naturalized reversion of Aegopodium podagraria, goutweed or bishop's weed to you and me. We have two large colonies of goutweed on the southern slope, but something wasn't quite right about this ID. I had to dig deeper. I had to zoom closely on the seeds, had to engage with leaf sheaths, and most importantly, I had to learn to see double serrated leaves. Those cues in hand I was able to find this plant's true identity: Canadian Honewort, Cryptotaenia canadensis. Why this subtle plant has a name composed of "hidden" and "tapeworm," I do not want to discover.



Sedges fill a minor savanna between the road to the east and the house to the west, the little wetland and great wetland bounding it on the north and south sides. Oaks used to dominate this dry mound, but basswood and maple are encroaching.



Oaks die or fall in storm winds, as this large one had two summers back. The oaks, when dominant, create a canopy pierced by sunlight, an environment the sugar maples do not provide. The understory is complex; already colonized by sedge, ephemerals, and a lower dose of garlic mustard than is typical in more moist, down-slope locations. Maybe the clearing's relative isolation has allowed more native species to proliferate than in other tree-fall clearings nearer the house and adjacent, cultivated properties.



I was overjoyed to spot a strongly growing specimen of poke milkweed, Asclepias exaltata, a foot from the fallen oak. I tray-planted 50 seeds of this less common milkweed last year. Only six sprouted, then five took faint hold along the edge of our septic field; five that have since been moved to the new, mostly shady clearing behind the studio. I've decided that poke is not as easily grown as swamp or common milkweed, but it is the only milkweed common to shadier, woodland locations, and I'd like to have some growing out there. Maybe I will try again, next year.

Although I intended to keep the mound of fallen oak and poke milkweed clear, time and garlic mustard always seem to get away from me. Askance of plans, among mosquitoes excited by a coming storm, a moment was wedged to clear any observable, green seedpod-bearing garlic mustard. As the lightning became daylight visible and thunder claps louder, I decided to discontinue what is always an ever expanding circumference of mustard weeding. Today, nearly all remaining second year garlic mustard is yellow fading into beige. Seeds by the thousands are lined up for distribution on sites already occupied by thousands more. If a rift in time should open, I will get into the woods, shod in mosquito net cap, to clip and bag the drying stems from areas newly colonized.

________________________


I spend a fair amount of time identifying plants: weeds, natives, and cultivated for myself as well as others. Texts roll in with pictures of pokeweed or Fallopia japonica, multiflora rose and daylily. Most pictured plants are easy to identify because most are coming from yards carved out of the Eastern Forest. In them are cultivated plants or common weed species of Eurasian provenance. In making yards -clearings designed to lessen our work (ha!), lower our exposure to pests, and provide a platform for leisure, we offer opportunity to ambitious plants.

In the process of putting up our studio building, I created about two thousand square feet of opportunity. The area is now covered in subgrade clay over topsoil because when we dig, what is beneath ends up on top. Many desirable plants won't flourish in this subgrade soil, but the adventitious do. Given my positive experience growing native milkweed, I ventured to grow several native plants for the sunnier part of our studio clearing before the weeds take hold.



I imagined a medium height grass and forb savanna underneath the tall basswood on the south side of the building and under the red oak on the north east corner. I winter seeded Prairie Moon's short grass inexpensive seed mix and savanna enhancement mix, both of which had some species from their exposed clay mix. Sowing seeds felt like leaving too much to chance, so I also stratified hundreds of individual species seeds through winter, then cell tray planted them in April. But, an unexpected hot greenhouse day in early May boiled many of my seeds laying patiently under their moisture-preserving cellophane wrap. Most were lost, although some did sprout near the cooler edges, and those are now large enough to be potted up.



Growing native plants from seed is not always easy. Cultivated plants have been bred and selected for viability, commercial or otherwise. Natives, however, maintain their original, sometimes fussy seed-sprouting needs. Multiply cold, heat, or cold and heat by time, then add light or darkness, subtract or add moisture, and you may have a formula that produces a native sprout. I have several more young native plants to pot up, and at least 50 clumps of grasses (mostly blue grama, side oats grama, but also a few rattlesnake and prairie brome) in need of the same. Before planting these in their final places in mid to late August, I will till in a portion of the ten cubic yards of compost mix we had delivered last month. This may give the native plants a fighting chance among the highly competitive weeds.

Some of the remaining compost will make it into raised planters I have been building. Below is one of two I have placed around my already growing potatoes -the only vegetables I got in on time this year. As they grow, I have been adding compost mix. When all is done, there will be eight raised beds, a prospect I am quite happy about. Two years of growing vegetables in beds surrounded by the lawn and excessive summer rains have led to lawn that is nearly seventy five percent creeping charlie. The other twenty five is clover that co-existed nicely with the grass. Raised beds will be easier to work, weed, plant and harvest, but most of all I appreciate the architectural structure they add to the vegetable garden on a small front lawn (of creeping charlie). For all my interest in wild-ish native planting, I still like the perception of order in the vegetable patch.







Tuesday, April 11, 2017

Of The Many Signs Of Spring

 
The birds are back, big and small, and the weather a swinging ride. Mid seventies two days ago, last night a snow fall. Garden garlic is popping up, early varieties first. Ticks are up and about in the weedy reaches of the woods and the chorus of frogs singing every day, but this one. Ramps are up as well as some unwound bloodroot.

I have a rapidly thickening list of projects to tackle, the least of which is garlic and lawn's corn meal (nitrogen), lawn seeding where it had been turned to mud last year by heavy equipment, till, add compost, and plant potatoes received from Seed Savers, plant the native seeds stratifying in the fridge, chainsawing, chainsawing, chainsawing.

There is so much garlic mustard in the woods you'd think I didn't pull thousands of plants last year. I've tried to enlist the local scouts to help this year, but I have yet to hear back. There is much much much buckthorn, and I am blazing a new trail to get around the permanent inundation in the back slough, a trail that opens up the cedars and an unusually placed, young apple tree. There are bridges to repair or replace in every corner, all which will find their way onto the business page.

I have three or four or five art projects running. Just came back from New Mexico where I was making images of space over the border, another dealing with athletic fields, yet another of artists situated in landscape, and of course, Phenology.


Tuesday, March 28, 2017

A Peculiar Petunia


A blooming petunia sits on the chest of overwintering. Rosemary, lantana, prickly pear, agave, lavender are companions, all known for their ease of transition from garden to window, and back. The petunia, however, has had a more interesting life, a touch of mystery and adventure, and an uneasy, surprising transition.

I've been busy spinning plates. Photographs, details on the studio shop, painting the attic post bat remediation, many websites. Tomorrow I am off to southern New Mexico to work on some art, see some old friends, make some connections up in Santa Fe, and eat at two or three favorite local establishments. Upon my return, finish the attic, make sample work for my business (three bridges and two planters), begin the gardening season, pour two concrete pads, seed the plethora of native seeds I have stratifying in the fridge, move on to buckthorn, Rhamnus cathartica chopping in lieu of garlic mustard removal. It's been so mild this year that I cannot walk the woods to remove garlic mustard without seriously compressing the wet soil. And despite last year's two dozen fifty-gallon bags and countless rotting piles of pulled garlic mustard, there appears to be more growing this year than last. Maybe this spring I can post about last year's experience.

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Friday, March 3, 2017

Stairway, a Repost

As I work on my new Artist & Builder website, I revisited the building of Rex's steps. It still chokes me up, and reminds me of the power of material things, and writing, and images, and the working with one's hands to give meaning to the ordinary.


Could a dying man's last wish be a new set of steps? In his slow decay is it trying or comforting to see rotten and skewed rebuilt upright? Is time best spent fixing the things that can be fixed? Our answer was yes, so Betsy and I spent the last ten days or so in Minnesota rebuilding the porch legs and constructing a new staircase with Rex's blessing. He and his aide sat porch side, observing, while we took to our work.


The porch was sinking in the northeast corner, evident at the junction of house and porch where a gap had formed over the years. It wasn't until we removed the porch steps and it's stock standard, 45 degree, three step stringer that we could begin to see the whole of the problem. The house architectural drawings indicated below the frost-line 12 inch concrete piers and 4x4 treated posts. The problem was that these posts were to some degree covered at the base with wet clay soil, not at all elevated above the moisture-holding concrete, and not at all anchored in any way to the concrete piers.  They simply rotted and moved from their original position allowing the porch to slowly pull downward. Although our intention was only to replace the staircase, and as is so often the case, when you look into it you realize the full extent of the work before you.


First, remove the old staircase, the lattice work under deck, then the fascia boards.


Old, rotten-bottom posts removed as we jack up the porch with a very old school jack. 


New treated posts installed with steel post-header ties (the old were toe-nailed).


Not choice, but available: plastic post bottoms to separate the new post from the concrete pier. Each is said to be good for five thousand pounds.


We also compromised on the anchor -galvanized steel angles at the back of each post, then each post backfilled with course gravel.


I found this blue-spotted salamander, Ambystoma laterale, under the plastic near one of the posts. Trying to get it out, it only climbed in deeper, so I let it be. I wonder how it keeps dirt out of those bulging black eyes.


After the posts were set and anchored we set about doing the staircase. The main complaint about the old steps was their steep incline and rickety railings (they had rotten) so we stretched the run to five feet from the porch. This changed the configuration from four, eleven-inch treads with eight-inch risers to six, twelve-inch treads with five and three quarter-inch risers.  The longer run had the structure landing on the concrete pad, adding concern about frost heave (which every one else was less concerned with). We compromised by designing the railings so that they are integral to the staircase structure but do not attach at all to the posts holding up the porch roof. This allowed us to remove the chance that frost heave pressure would be applied to the porch posts.


I reused as much of the original cedar risers as I could, but this also meant that I was limited by their length. We had wanted to overshoot the stringer sides by an inch or so but the old boards wouldn't allow it. We compromised by bringing the riser board to the top of the tread instead of behind it, and extended the tread board just a half inch on either side.


The treads were notched around the posts.


I fitted the post notch with a small piece of cedar to fill.


The different shades of cedar on a cloudy day.


While it was a marathon effort for him, Rex made the journey out to see the finished staircase. The following afternoon, I found him sitting on them.  I don't think I will get as much joy out of doing these projects without him there to appreciate it. Things need to be done, to be sure, but his glowing appraisal makes it worth the extra effort. As I had to leave to get back to work in NYC, not two days after I wrapped up the work on the staircase, I knew I could be seeing him for the last time. He said to me "you have value, remember that." Seems like such a simple thing, but it chokes me up. Rex was motivated to get the staircase rebuilt because his elderly friends were having trouble climbing the old set when they came to visit. I suppose, then, that a staircase could be a last wish. It's a way to extend oneself beyond the boundaries of life and death, a courtesy to those friends who will thank me for the effort and good work, at his house, soon enough.